Permanent mold casting is a metal
shaping process in which molten metal is poured into a metal
mold, under gravity, centrifugal force, or low pressure, and
held until solidification occurs. The process is similar to
the sand casting except that the mold is made of metal
instead of one-time-use sand. So the mold is more durable
("permanent") and reusable, deliver better surface finish
and more dimensional consistency than sand casting.
Typical mold metal is cast iron or alloy steel, which can
resist erosion and thermal fatigue. made to two halves of
the cavity of the mold using CNC to make the cavity and
formed into two halves of the mold. Therefore tooling cost
for permanent mold casting will be cheaper than die casting.
Triton's permanent mold casting cast only aluminum alloy
A356.
Ideal parts for permanent mold are those with thicker wall,
hard to make by die casting, low volume, or those requiring
higher surface finish than sand casting and less porosity.
For parts with intricate inner cavities, cores or inserts
made from resin-bonded sand, plaster, are used in the mold.
This is the important feature that die casting does not
have.
Permanent mold casting is a precision process. Due to the
rapid heat transfer from the molten metal to the mold
itself, the castings have finer grain structures and better
strength properties than casts made by sand casting method.
Permanent mold casting permits designs with thinner walls
and less weight than sand casting. Permanent mold castings
are less subject to shrinkage and effects from gas such as
bubbles in the casting than sand castings and do not contain
the entrapped gas often found in die castings.
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